These instructions
are for the Delco power units that run on and don't stop when the power unit
is turned on if the cable is broken that moves the mast. Early Gm
Delco units did not have a mechanical stop in the gear case to shut off the
power unit incase the cable that moves the mast broke. Also these
instructions are for power units that do not allow the mast to be removed
from the top of the storage tube. So if this is what you have these
are the instructions on how to replace a cable in theses types of GM Delco
power units.
These instructions are for after
the power unit has been removed from the vehicle.
- Drill the heads of the rivets that are holding the case
together and remove the rivets. Then remove the clips that are on
the perimeter of the case.
-
Split the case and DO NOT remove the motor and
brushes and remove the remaining cable
and hook. Take a moment and remember how the hook is engaged to the
drum so you know how to connect the new cable when the time comes.
-
Now take a Vise Grip and clamp it to the solid rod
section of the mast and remove the tip that is screwed on that solid rod.
Some rare versions, the tip will not screw off, if you have this situation
the you will need to cut the tip off. The new cable will have the
ability to have a new screw on tip to be installed so don't worry about
cutting it off.
-
Now pull the remaining cable out of the bottom of the
mast.
-
Now insert the new cable into the bottom of the mast
and screw on the tip. Make sure that the cable move smoothly in the
center of the mast as it extends. If it doesn't remove the cable and
file around the connector that joins the plastic cable to the solid rod of
that cable and take off any high points that may be on it from the
crimping process of the cable to the rod from manufacturing the part.
Then install it again and make sure it move smoothly.
-
Now with the mast extended in the storage tube, connect the hook into the
storage drum. Position the drum with the fish hook engaged in the drum so
the storage tube and cable will be able to put the case sections back
together and be able to install the CLIPS. Make sure that the cable is positioned so that it will
not be pinched by joining the cases together. All you need is the
clips to keep the cases together. If you have a unit that has a
bracket that holds the storage tube to the case then you will need to use
some stainless screws at those connection points where there was a rivet.
But the remaining removed rivets don't need to be replaced.
-
Now take the power unit to the car and with the key and
radio off, plug in the power unit to the car and it should run down all
the way, if so then turn the radio on and it should run all the way up, if
it does so you are done other than installing it bask into your vehicle.
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